Hazardous Waste Incinerator
Suitable for the Hazardous area classifications Zone1, Zone2, Gas Group IIA, IIB, IIC.
Hazardous waste means any liquid, gaseous, solid or waste substance, or a combination thereof, resulting from any process of industry, manufacturing or business or from the development or recovery of any natural resources, that may cause or might reasonably be expected to cause pollution. Hazardous wastes consist of complex mixtures of a large variety of compounds. Its Discarding / incineration needs careful and thorough analysis for safe disposal.
INCINERATOR
Waste management has become a major concern worldwide and incineration is now being increasingly used to treat waste which cannot be economically recycled or treated. Incineration is a waste treatment technology that involves the combustion of organic materials. Incineration of waste materials converts waste into Incinerator bottom ash, flue gas, particulates and heat. The flue gases are cleaned before dispersing in the atmosphere.
Maximus Envirotech offers incineration solutions for wide range of waste. Our wide experience & exhaustive analysis of the problems helps in providing right type of solutions for different types of waste. Our incinerators are state of the art units specially designed considering physical & chemical properties of wastes. Our incinerators are operated by PLC controlled system to ensure failsafe and error free operation.
PRIMARY FURNACE
The waste is charged into this chamber through special waste feeding systems to ensure no exposure of people working near the furnace. The waste is incinerated in this furnace in oxygen rich atmosphere. In this furnace waste is decomposed into volatile gases and carbonaceous material. The furnace is maintained under negative draft and the low velocity of gases helps in minimizing carryover of particulate matter. The furnace temperature is closely controlled between 850 Deg C & 900 Deg C using Auto operation of Burner. The ashes are removed from the furnace after operation from Ash Door.
SECONDARY FURNACE
The Flue gases coming from the primary furnace containing volatiles & unburnt carbonaceous material is burnt in secondary furnace in turbulent conditions. Complete oxidation of the flue gases is ensured by maintaining temperature above 1000 Deg C & supply of additional Air. A proper residence time is ensured for complete destruction of all volatiles.
SALIENT FEATURES
- Incineration system Built in with 100% compliance to the requirement of Environmental rules of India as well as International Norms.
- Incineration system with two distinct furnaces i.e primary furnace & secondary furnace with independent burner system.
- Online monitoring system for monitoring different parameters in flue gases like CO, CO2, HCl, NOx, SO2 and many more as per the requirement.
- Automatic Feeding of Solid & Liquid Waste into the primary Furnace.
- Operates on variety of Auxiliary Fuels like Furnace Oil, LDO, HSD, Natural Gas.
- Automatic function operation using PLC and SCADA system for optimum operation.
- Heat Recovery systems for utilization of waste heat from flue gases.
SAFETY INTERLOCKS
- Automatic On/OFF of Fuel Burners corresponding to Low & High Temperature of Furnace.
- Automatic shutdown of entire system in case of tripping of ID fan or Recirculation Pump.
- No Waste loading unless temperature of Primary & secondary Furnace reaches desired temperatures.
- Realtime temperature logs and recording of alarms and other incidences to know the exact mode of operation.
- Venting of Exhaust gases from primary & secondary furnace in case of power failures or emergency shutdowns to prevent any accident or damage to the system.
